Hyster offer our clients a wide range of wear products and professional wear solutions. We also welcome custom made one off's and consumables.
HST Bimetallic Wear Plates provides superior resistance to abrasion & impact. Suited for a wide range of Fixed & Mobile applications: Chute's, Hoppers, Apron Feeders, Vibratory Feeders, Transfer points, Ore Passes, Conveyor Skirting, HaulTruck Beds, Target & Deflector plates and Buckets etc.
Typical Advantage/ Properties:
1. Advanced composite technology, good overall performance. It is the third generation since white iron casting and Ni-hard white iron casting. Its hardness could achieve to 63HRC/725BHN, the elements of Cr,Mo,Ni,Cu, etc in the alloy created a better integrated performance(hardness, hardenability, temper resistance). The micro-structure onsists of 85% above Martensite + retained Austenite + Carbide(mainly M7C3 , HV1400-1800).
2. Good corrosion resistance and high temperature resistance(600ºC maximum).
3. Hardness: average 63HRC/700BHN or even a little higher.
4. Well-feasibility: various shapes(including tubular) and dimensions available. Thickness ranges from 12(6/6) to 180mm(150/30). The oversized ones can be spliced.
5. High cost performance: 3 times higher usage life compared with overlay/hardfacing wear plates, at least 10 times longer than A.R type steels 360/400BHN. The thicker ones such as ≥20mm, usage life is much more longer. There is no gradient change on wear resistant performance from plate surface to the brazing joint.
6. Wear plate surface is smooth and flat, media is not easy to stick on.
7. Easy to install and use.
- Welding into place, no pre or post heating required, plug or perimeter weld.
- Arc Studs can easily be attached to the back of the liners to specified requirements.
- Custom counter bore or counter sunk bolt holes can be added.
About Hystertech: About Us
Hunan Hyster Material Technology Co., LTD. was founded in 1995 and located in Changsha city, Hunan province, middle of China, covers more than 8000 square meter production site area. We are a professional manufacturer & exporter of composite Bi-metallic wear blocks/wear plates(White Iron brazed with mild steel, hardness 63HRC/725 BHN), high chromium wear castings, Ni-hard wear Liners/Billets, Chromium carbide overlay wear plates, and other metallic wear castings, mainly serve for industries such as Mining, Quarrying, Material conveying systems, Sugar Cane Milling, Iron Mill/Steel Plant, Cement, Sand, Gravel, Dredging, Crushing etc.
Over 95% products have been sold to nearly 300 customers in more than 45 countries and regions such as Australia, Canada, Brazil, America, Chile, Argentina, South Africa, Indonesia, Thailand, Mexico, Russia, Holland, as well as many other countries and areas.
Our annual output of bi-metallic wear blocks/bars/plates is more than 4000tons, capable to produce about 1200 different sizes and shapes; annual output of metal wear-resistant castings is more than 6000 tons.
Hyster has its own License for Import and Export and also a professional team of sales staff,who are familiar with English, Spanish, Russian and international logistics.
Top quality with low prices and good services, Hyster people warmly welcome you visit us!
Main Products
- HST Bimetallic Wear Materials
Laminated wear blocks---the most common types are:
1) Chocky bars (CB 25. CB40, CB50, CB65, CB80, CB90, CB100, CB130. CB150)
2) Standard wear bars (DLP201A, DLP 125, DLP184, DLP528, DLP619, DLP451, DLP450, DLP2230, DLP2017, DLP4, DLP919, DLP1191, DLP515, DLP200, DLP271, DLP270, DLP508, DLP115, DLP337, DLP1101, DLP343 )
3) Shaped wear bars
4) Wear buttons& donuts(WB60, WB75, WB90, WB110, WB115, WB150, DLP1920, DLP1921, DLP1994, DLP2196)
5) Shredder/Grinder hammer tips (DLP1654,90X90X50mm; DLP653,90X90X45mm; DLP1927, 90X90X55mm)
6) Bi-metallic wear plates
7) Knife edges(DLP1065-22, 203X22X50MM; DLP1265-22,305X22X50MM; DLP1065A-16, 203x16x50mm, DLP1065A-25, 203x25x62mm; DLP1265A-25, 305x25x56mm)
8) Skid bars, skid blocks(DLP412, 250x150x45mm; DLP413, 200x150x45mm; DLP414, 250x250x45mm)
9) Wafer strips, WS25, WS40, WS50, WS65;
10) Elbow wear blocks
11) Other sizes and shapes
12) Multi-function gradient cutter tooth
13) Rockbox liners
14) Micro-ledges
- HST Hard Surfacing Wear Materials
1) Standard sheet size 1500x3000mm / 1200x2400mm / 1480x3050mm
2) Thickness available: 4+4(8mm), 6+4(10mm), 6+6(12mm), 8+5(13mm), 8+6(14mm), 10+5(15mm), 10+9(19mm), 10+10(20mm), 12+12(24mm), 12+17(29mm), 20+10(30mm)
3) Hardness: 58-62HRC and 62-65HRC
- HST Cast Wear Material
--White Iron Wear Blocks/Plates
--Nihard Wear Plates/Billets
--Other High Chromium Wear Castings
--Other Metallic Wear Castings
- Special material design&manufacturing
- Wear Solutions
Main Service:
- Mining & Quarrying & Mineral Processing
--Surface Mining
--Underground Mining
--Fixed Plant
--Mill & Crusher
- Sand,Gravel,Dredging Industry
- Sugar Cane Milling
- Iron Mill/Steel Plant
- Recycling Industry
- Other Heavy Industries
Quality Gaurantee
Quality Report to be submit ahead of delivery: include Metallographic Analysis & Hardness & Chemical Composition Analysis & Welding Quality(UT) & Dimensions & G65 Dry Sand/Rubber Wheel Abrasion Test. 12 month warranty on quality.
The company has passed ISO9001:2015 quality management system certification, ISO14001:2015 environmental management system certification, and ISO45001:2018 occupational health and safety management system certification. The company has been recognized as a high-tech enterprise and a new material enterprise, with strong research and development capabilities, and has established good cooperative relationships with multiple research institutes for talent exchange, product development, and other aspects. We also have a dedicated R&D team that can tailor various products with special requirements (such as wear resistance, corrosion resistance, impact resistance, heat resistance,etc.) and provide professional wear resistance solutions. Since its establishment, the company has carried out a lot of experiments on improving the wear resistance and composite bonding strength, various heat treatment technology on different products, and the selection of wear-resistant alloys under different working conditions. The production process and product performance are continuously optimized. As of now, the company has 7 invention patents and 11 utility model patents.
Main Features of our Bimetallic wear parts:
- Wear Materials: ASTM A532 15/3CrMo White Cast Iron vacuum brazed onto Mild Steel/carbon steel or equivalent. Other wear material is also welcome, such as:
NiHard 1 & Nihard 2 & Nihard 4
27 Chrome Alloy & 25 Chrome Alloy
15/3 White Iron
20/1 White Iron
2) Hardness: 725BHN , 63HRC
3) Shapes: can be customized as per drawing.
4) Tensile strength: 630Mpa Min.
5) Shearing strength: 250Mpa Min.
Features and Benefits
- Reduced Maintenance
• Protects any high wear area, eliminating the need for frequent rebuild or replacing wear plate
• Lasts longer than other wear protection
• Excellent alternative to hard facing which can lead to cracking of major structural components
- Increased Productivity
• Reduced maintenance ensures maximum machine availability
• Wide variety of shapes and sizes allows small areas to be protected, minimizing the affect on penetration and material flow
3. Lower Operating Cost
• Can be fit to flat or curved surfaces, eliminating the need to have wear plate formed to fit
• Bucket life is significantly increased, minimizing repair and new bucket orders
Typical Data Numbers from our end-user:
>white iron wear blocks life is 50% greater than that of Ni Hard Irons.
>At least 7 times longer than A.R. type steels 360/400 BHN
>5 times the wear rate of Manganese Steel
>3 times the wear rate of Tapco Weld Hardfacing
>4 times the wear rate of Astralloy-Vulcan
>16 times the wear rate of Carbon Steel
>3 times the wear rate of 500 BHN A.R. Plate
Why Our Partner Choose Hyster?
1. We have completly production line. Annual output of bi-metallic wear blocks/bars/plates is more than 3000tons, capable to produce about 1200 different sizes and shapes; annual output of wear-resistant castings is more than 3000 tons, and hardfacing wear plates more than 2000 tons.
2. We have a very skilled team of workers and engineers with more than 15 years of experience.
3. We have independent research and development capabilities.
4. We are fully equipted with all necessary testing devices.
5. Hyster has its own License for Import and Export and also a professional team of sales staff, who are familiar with English, Spanish, Russian and international logistics.
How We Work With Our Partners?
1. We are ISO9001:2015 Certificated factory. We always welcome OEM / Distributor / Agent / Dealer.
2. We supply continuously R&D Support.
3. We guarantee the fastest Service & Delivery. Generally the lead time is 5 days if the goods are in stock. or it is 15-25 days if the goods are not in stock, it is according to quantity.
4. We provide the most competitive Price & Top-grade Quality.
> Confidentiality > Professional > Innovation > Efficient
| Standard Packaging |
| Packing Size: |
depend on |
| Gross Weight: |
1.7 TON maximum |
Packaging materials:
|
1) polywood crate
2) polywood pallet
3) water proof film |
Contact:
Attn: Mrs. Shing Xiao | Technical sales manager
Hunan Hyster Material Technology Co., LTD.
Supply Wear Parts & Wear Solutions!
Hyster wear system is more than just a product. It is a combination of products, services and metallurgical expertise to provide superior wear protection for mining equipment and other industrial applications. A key part of this package is the Bimetallic Wear Products, a comprehensive offering of buttons, blocks, bars, runners, tiles and overlay plate to match any application.
Hyster White Iron Wear Block(700BHN-63HRC)-- Range of products based on a composite white iron wear surface metallurgically bonded to a weldable mild steel backing plate. Wear block is fixed to the surface of fixed and mobile plant equipment, such as mining buckets and chutes, where protection from severe abrasion is required.
Hyster Overlay Wear Plates--Chromium carbide clad wear plate manufactured in HYSTER and marketed worldwide. Overlay plate is well suited to fixed and mobile plant equipment associated with the construction, mining and resource industries; particularly iron ore, coal, cement and steel applications.
Hyster NiHard--Abrasion and high impact resistant product. It is often cast into billets and liners and used extensively in the mining, construction and mineral processes industries, particularly in bulk handling situations.
Hyster Tungsten Carbide-High standard abrasion resistant product. It is often used where the application has no impact force or very slightly impact.
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